I have been using Dewalt routers since I bought my first Dremel model back in 1983. They were always a staple tool in my shop, along with a grinder. Since then, I’ve used them to cut wood, metal, plastic and even glass – anything you can imagine. If I weren’t a professional carpenter, I probably would never get out of the house without my trusty router! As technology continues to evolve, these tools continue to advance at a faster rate. But if you are just getting started with home carpentry, here are some tips to help you make the best choice for cutting, carving and shaping projects around the house.
1. Choosing a Router
The type of router you need is determined by what kind of work you do and how much time you want to spend in the garage. A basic router will suffice for smaller jobs such as trimming molding and making small holes. You might also consider upgrading to a power-driven router (with several speeds), which makes larger cuts easier.
If you plan on doing extensive DIY projects, you’ll want to invest in a high quality router with features like an adjustable fence to prevent kickback, a spinning blade guard to protect fingers, a locking platen that holds wood securely while you cut, and a removable base plate that allows access to the motorized assembly for maintenance. You should also look for at least two spindles; one for routing flat stock, and one for curved stock.
While many models are sold with both types of spindles, they might not provide enough flexibility for some projects. Look for a router with five or six spindles. When choosing between plunge and fixed-base routers, the latter is generally more versatile and offers greater control over depth of cut. However, if you plan on using a router exclusively for trimming, choose a plunge router. It’s less expensive and lets you easily remove parts after cutting.
2. Buying Your Tool
You can purchase any number of routers from reputable retailers online or in stores near you. But before buying, think about what size project you may need to tackle later. Do you need a router with a maximum capacity of 1/4 inch? Or, do you plan on working with thicker materials like 2x4’s? And finally, keep in mind the style of router you prefer. Power-driven routers offer great versatility, but require extra care to maintain. Fixed-base routers provide stability, but aren’t very flexible. Plunge routers offer a good combination of portability and flexibility. Choose wisely, and try the router in person before purchasing.
3. Setting Up & Maintaining Your Router
After you buy your router, set it up and run through its full range of motions until you feel comfortable operating it properly. Many of the steps detailed below may seem obvious, but they’re worth repeating, especially if you’re renting a router for the first time. Here are a few things you can check off right now:
- Adjust the height of the bit so that it’s roughly parallel with the edge of the material being routed. To reduce vibration and ensure smooth cuts, adjust the height according to the thickness of the material and the depth of cut you desire. Most routers offer adjustments ranging from 0.25 inches to 5 inches.
- Make sure the cutter speed knob is turned down to “Slow” to avoid overheating your router. Keep the dial steady and slowly rotate the knob clockwise to decrease the speed (counterclockwise increases the speed). You don’t want to accidentally turn the speed dial past the slowest setting.
- Set the trigger switch so that the bit automatically retracts into the housing whenever the trigger button is released. Doing so prevents damage to the router.
- Check the alignment of the guide bushing and bearing by rotating each one slightly counterclockwise to correct any slight wobble. Then tighten the screws holding the bushings in place. Tighten the nuts only enough to hold the bushings in position, no more than a quarter of a turn. Any more tightening could result in stripping the threads.
- Use a nonabrasive pad to clean the contact points where the cutter meets the rest of the body. These areas collect debris that can cause premature wear and tear on your tool.
- Keep the router clean- Dirt and grit build up on the surfaces of the machine, causing unnecessary friction when you operate the tool. Remove loose particles by wiping down the surfaces using a microfiber cloth dampened with warm water. Clean any dried glue residue around the pivot joint with denatured alcohol, and wipe down the outside of the handle.
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